
120 RENR5622
Troubleshooting Section
Test Step 5. Check the Harness between
the ECM and the Conn ectors for the
Injector for a
Short Circuit
This engine uses high voltage to control the fuel
injectors.
Disconnect electronic fuel injector enable circuit
connector to prevent personal injury.
Do not come in contact with the fuel injector ter-
minals while the engine is running.
A. Remove power from the ECM. A strong electrical
shock hazard is present if power is not removed
from the ECM.
B. Disconnect the connectors for the suspect
injector(s).
C. Restore power to the ECM.
Note: This test will help the service technician verify
that the ECM can fire the solenoids. Do not try to
manually crank the engine during this test. The ECM
will terminate the “Injector Solenoid Test”.
D. Perform the “Injector Solenoid Test” at least two
times.
Expected Result:
All of the suspect cylinders indicate “Open” on Cat ET.
Results:
•
OK – All cylinders indicate “Open” on Cat ET.
The harness between the ECM and the injector
connector does not have a short circuit. Proceed
to Test Step 7.
•
Not OK – One or more cylinders indicate “Short”
on Cat ET. Note the cylinders that indicate “Short”.
Proceed to Test Step 6.
Test Step 6. Check the ECM for Proper
Operation
A. Remove power from the ECM. A strong electrical
shock hazard is present if power is not removed
from the ECM.
B. Check the operation of the ECM by creating an
open at the ECM.
a. Disconnect the appropriate suspect injector
wire from the P2
ECM connector. Remove the
signal wire for the suspect injector(s) from the
ECM connector.
b. Install a jumper wire with Deutsch sockets on
each end into the socket for the signal wire of
the suspect i
njector(s).
c. Reconnect the ECM connector.
d. Restore power to the ECM.
Note: This te
st will help the service technician verify
thattheECMcanfirethesolenoids.Donottryto
manually crank the engine during this test. The ECM
will termina
te the “Injector Solenoid Test”.
e. Perform the “Injector Solenoid Test”.
f. Monitor the “Active Diagnostic Code” screen on
Cat ET. Wait at least 30 seconds for activation
of the code.
A 05 diagnostic code should be active for the
suspect inj
ector(s).
g. Remove power from the ECM.
C. Check the operation of the ECM by creating a
shortattheECM.
a. Create a short between the wire jumper for the
suspect signal w ire and engine ground.
b. Restore power to the ECM.
Note: This
test will help the service technician verify
thattheECMcanfirethesolenoids.Donottryto
manually crank the engine during this test. The ECM
will termi
nate the “Injector Solenoid Test”.
c. Perform the “Injector Solenoid Test”.
d. Monitor the “Active Diagnostic Code” screen on
Cat ET. Wait at least 30 seconds for activation
of the code
.
A 04 diagnostic code should be active when
thewireju
mper is installed.
e. Remove power from the ECM.
f. Remove the wire jumper. Reconnect all wires
and connectors.