
98 SEBU7494-06
Maintenance Section
Maintenance Interval Schedule
i02418872
Maintenance Interval Schedule
SMCS Code: 7000
Ensure that all
safety information, warnings and
instructions are read and understood before any
operation or any maintenance procedures are
performed.
The user is responsible for the performance of
maintenance,
including all adjustments, the use of
proper lubricants, fluids, filters, and the replacement
of components due to normal wear and aging. Failure
to adhere to p
roper maintenance intervals and
procedures may result in diminished performance of
the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or
calendar time, WHICH EVER OCCURS FIRST,
in order to d
etermine the maintenance intervals.
Products that operate in severe operating conditions
may require more frequent maintenance.
Note: Before each consecutive interval is performed,
all maintenance from the previous interval must be
performed
.
When Required
Battery - R
ecycle ................................................ 100
Battery or Battery Cable - Inspect/Replace ........ 100
Bucket Cutting Edges - Inspect/Replace ............ 106
Bucket Tips
- Inspect/Replace ............................ 106
Cab Air Filter - Clean/Replace ............................ 107
Circuit Brea kers and Fuses - Reset/Replace ...... 107
Engine Air F
ilter Primary Element -
Clean/Replace ................................................... 112
Engine Air Filter Secondary Element - Replace .. 113
Engine Comp
artment - Clean .............................. 115
Engine Starting with Jump Start Cables .............. 119
Fuel System Priming Pump - Operate ................ 122
Fuel Tank Cap
- Clean ........................................ 123
Fuel Tank Water and Sediment - Drain ............... 123
Lower Machine Frame - Clean ........................... 127
Oil Filter - I
nspect ................................................ 127
Track (Rubber) - Remove/Replace ..................... 138
Window Washer Reservoir - Fill .......................... 142
Window Wiper -
Inspect/Replace ........................ 143
Windows - Clea n ................................................. 143
Every 10 Service Hours or Daily
Axle Bearings - Lubricate .................................... 100
Backup Alarm - Test ............................................ 100
Bogie and Idle
r - Inspect/Replace ....................... 102
Cooling System Level - Check ............................. 111
Engine Air Filter Service Indicator - Inspect ......... 114
Engine Oil Leve
l - Check ..................................... 117
Fuel System Primary Filter (Water Separator) -
Drain ................................................................. 121
Hydraulic Syst
em Oil Level - Check ................... 126
Lift Arm and Cylinder Linkage - Lubricate ........... 126
Quick Coupler - Inspect ...................................... 128
Radiator Core -
Clean ......................................... 128
Seat Belt - Inspect .............................................. 130
Sprocket Retaining Nuts - Check ........................ 132
Tilt Cylinder B
earings and Bucket Linkage Bearings -
Lubricate ........................................................... 132
Track (Rubber) - Inspect/Adjust .......................... 133
Work Tool - Lubri
cate .......................................... 143
Work Tool Mounting Bracket - Inspect ................ 145
Every250ServiceHours
Engine Oil Sample - Obtain ................................. 117
Every 250 Service Hours or Monthly
Belts - Inspect/Adjust/Replace ............................ 101
Every500ServiceHours
Hydraulic Oil Sample - Obtain ............................ 124
Every 500 Service Hours or 3 Months
Fuel System Primary Filter (W ater Separator)
Element - Replace ............................................ 122
Every 500 Servi
ce Hours or 6 Months
Fuel System Filter - Replace .............................. 120
Hydraulic Syste
m Oil Filter - Replace ................. 125
Every 500 Service Hours or 1 Year
Engine Oil and F
ilter - Change ............................ 117
Every 1000 Service Hours
Engine Valve La
sh - Check ................................. 120
Every 1000 Service H ours or 6 Months
Engine Crankca
se Breather - Clean .................... 116
Rollover Protective Structure (ROPS) and Falling
Object Protective Structure (FOPS) - Inspect ... 129
Every 1000 Serv
iceHoursor1Year
Bogie and Idler Oil Level - Check ....................... 105
Hydraulic Syst
em Oil - Change ........................... 124
Sprocket - Inspect ............................................... 131
Sprocket Bearings - Lubricate ............................ 132
Every 2000 Serv
ice Hours
Refrigerant Dryer - Replace ................................ 129
Every 2000 Servi
ce Hours or 1 Year
Fuel Injection Timing - Check ............................. 120